MDEP 3225(4#) Low CTE Epoxy potting compound

  • Excellent bond and cracking resistance
  • Low CTE linear expansion coefficient
  • High thermal conductivity
  • Excellent electrical insulation and stability
  • It is used in the temperature range of -50℃-180℃
  • Water absorption is very low, good water and moisture resistance
  • Excellent adhesion to metals (iron, aluminum and copper)

MDEP 3225(4#) A/B is a two-component solvent-free room temperature curing epoxy potting-sealing material, suitable for motors, automotive electronics, power tools, reactors, instruments have high thermal conductivity requirements of the product packaging protection, and has excellent adhesion and insulation properties.

Test items Test Standard Units Part  A Part  B
Colour Visual White or black paste Colorless or light yellow clear liquid
Viscosity GB/T 2794-2013 25 ° C, mPa·s 135000 + 35000 100 + 20
Density GB/T 13354-1992 25 ° C, g/cm3 1.83 + / – 0.05 0.96 + / – 0.05
Mixing ratio Mass ratio Ratio=A:B 100:7
Mixing viscosity GB/T 10247-2008 160g, mPa·s 23,000±5,000 at 25 ° C

40 ° C, 10,000± 2,000

At 60 ° C, 5,000± 1,000

80 ° C, 1,000± 300

Operating time GB/T 10247-2008 A+B=160g, min 25 ° C, 50±15 mins

40 ° C, 30 mins

60℃, 15 mins

80 ° C, 10 mins

Gel time GB/T 10247-2008 25 ° C, hr 4-5 hr
Hardness GB/T 531-2008 Shore D 25 ° C, 90±5
130 ° C, 80
150 ° C, 76
Thermal conductivity GB/T 10297-1998 W/mK 0.7
Glass transition temperature GB/T 22567-2008 120
Coefficient of expansion GB/T 20673-2006 μm/ (m, ° C) <Tg,  25

>Tg,  65

Impact strength GB/T 1843-2008 KJ/m2 15
Shear strength GB/T 7124-2008 Mpa, iron-iron

Mpa, copper-copper

 

13 or higher

11

 

Cure shrinkage rate HG/T 2625-1994

 

% 0.83
Dielectric strength GB/T 1693-2007 kV/mm (25 ° C) ≥18
Loss factor GB/T 1693-2007 (1MHz) (25 ° C) 0.005
Dielectric constant GB/T 1693-2007 (1MHz) (25℃) 2.8
Volume resistance GB/T 1692-92 DC500V,Ω· cm 1.0E +15

Suitable for motors, automotive electronics, power tools, reactors, instruments have high thermal conductivity requirements of the product packaging protection, and has excellent adhesion and insulation properties.

Operation process

  • Glue: Because the filler contained in component A will precipitate with the time of placement, so before use, the A component is stirred evenly in the original package, and then the A and B components are weighed according to the weight ratio of 100:7, and can be potting after mixing evenly.
  • Component B in the storage process may appear crystallization or agglomeration (belongs to the normal situation), if the crystallization needs to be placed in the 80℃ oven to melt it before use, and then cold to room temperature after use, this will not affect its performance.
  • Exposed in the air, component B will react with moisture to produce hydrolysis, and the hydrolysis product is a white powdery substance. Try to avoid pouring white material when weighing.
  • When AB material is mixed, many bubbles will be included in the mixing, and vacuum defoaming is required, which is conducive to increasing the electrical performance of the device.
  • Material A viscosity is high, can be pre-baked at 40℃, and then take out and B material according to the weight ratio of 100:7 mixed.
  • Initial curing condition: Tg100℃ can be obtained at 25℃*24 hours. To obtain higher temperature resistance and stronger toughness, please warm up 130 degrees after curing at room temperature for 1 hour; Or design the curing process according to 80℃*2 hours +130℃*1 hour after potting.
  • Customers can adjust the curing temperature and time according to the actual size of the potting object, the size is about small, and the curing time can be short.
  • If you need to use glue filling equipment, please consult our Marketing Department.
  • To use the equipment for filling sealing, it is necessary to heat the A\B cylinder separately to reduce the viscosity. The decrease in the viscosity of the mixed adhesive material will improve the permeability in the glue filling object.
  • The amount of curing agent B component more or less than the normal ratio will reduce the hardness of the product at high temperature.
  • The greater the difference in the amount of curing agent B component, the greater the change in the hardness of the colloid, and the worse the temperature resistance.

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